02 / THERMAL PROCESSING

Thermal Oxidation & Furnace Engineering

Experimental process characterization and furnace engineering, focusing on the relationship between thermal fields, process conditions, and resulting film uniformity.

Discipline
Process Engineering
Domain
Silicon Oxidation
Methodology
Temperature → Oxidation → Uniformity
System →Conditions →Oxidation →Metrology →Model →Uniformity →Diagnosis

01 Thermal System & Conditions

Characterizing the physical constraints of the furnace. In a horizontal multi-zone furnace, the temperature profile and stable flat-zone establish the baseline environment. Precise process conditions (gas flow, pressure, ramping) dictate how the oxidation proceeds.

02 Oxidation & Growth Model

Observing the Chemical Kinetics

. Whether utilizing wet or dry oxidation, growth rates are compared against analytical models (such as Deal-Grove). Measuring the difference between the expected and actual oxide thickness identifies process drift or unmodeled transport effects.

03 Metrology & Uniformity

Understanding the spatial distribution. How do loading, wafer geometry, and thermal conditions interact to influence across-wafer and wafer-to-wafer uniformity? Oxide-thickness metrology

is used to map these variations across the entire process load.

04 Diagnosis & Optimization

Closing the loop. Controlled process experiments utilize these measurements to diagnose the root cause of uniformity drift, allowing data-driven optimization of the thermal field or gas delivery system without relying on trial-and-error.

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